Because of the unique properties of acrylic material, drilling it presents a number of unique challenges that must be overcome in order to complete the task.Being aware of and understanding the potential difficulties, causes, and solutions associated with the situation in which you find yourself is critical to your success.Nonetheless, it is important to keep in mind that such issues are frequently unavoidable, making it difficult to predict when they will occur.Over the course of this section, we'll look at some of the most common issues that can arise when acrylic drilling is performed, and we'll discuss how to deal with them or avoid them altogether in the first place.dicing and dicing it updrilling acrylic material will almost certainly prove to be one of the most difficult challenges you will ever face, as you will almost certainly discover.The lips of your drill bit and the cutting edge of your drill bit are examples of where this can occur in this situation, as shown in the image below.The most common cause of chipping on the lips of your drill bit is an excessive amount of lip clearance on the lips of the drill bit, which causes the lips to become brittle with time.In addition, a lack of clearance causes the drill to split the web as a result of the lack of clearance. This is the second reason for this.A viable option in such circumstances is to repoint the drill bit or, better yet, to replace the drill entirely.On the other hand, a large run out after attaching the drill, as well as a loose holding fixture, will typically result in chipping on the cutting edge of the drill bit.Simple solutions to this problem include double-checking your holder and making any necessary adjustments, or better yet, selecting a completely different one.It may be necessary to reduce the cutting speed or feed rate as a result of excessive cutting speeds in order to prevent further damage from occurring.Melting is a natural process that takes place in the body.In the event that you are drilling through acrylic material, it is almost certain that you will experience melting as well, which will further complicate your situation.Drilling through a surface causes friction, which causes the temperature to rise, especially when the drill bit is drilling at a rapid rate, as shown in the diagram.Due to the above-mentioned conditions, it is relatively easy for the acrylic surface to begin melting.The only ideal method of preventing melting, according to the current situation, would be to reduce or significantly regulate the drilling speed, which is currently impossible due to technical constraints.There is also the option of pouring water, which serves as both a lubricant and a coolant at the same time.Holes that aren't perfectly round are called imperfect round holes.One of the most common causes of inconsistent holes is shaky clamping of the acrylic material, which occurs as a result of the machine's vibration.It is necessary to tighten the clamps that hold the materials in place during the process because the drilling machine is extremely powerful, as you can see in the video, and this is demonstrated in the video.As a result, the most effective method of dealing with this is to ensure that the material is tightly clamped in place.As previously stated, another possibility is that the drill bit is not securely fastened to the chuck when it is used.Due to the rotational motion of the drill bit in this scenario, irregular holes are produced as a result of its rotational motion:The ideal solution, in this particular instance, would be to make certain that the drill bit is securely attached to the machines in question.