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ashamvcucmaf: As demonstrated here hard turning is a more cost-effective alternative to grinding in a wide range of applications than is conventional grinding


As demonstrated here hard turning is a more cost-effective alternative to grinding in a wide range of applications than is conventional grinding

5 Jan 2022 in 06:46pm
Producing high-precision parts at a faster throughput rate than you have ever seen before with only one machine and one operator results in lower cost per part than you have ever seen before. Furthermore, the hard turning process is more efficient than alternative methods.In accordance with industry standards, materials with hardness values greater than 45 HRc, which are typically in the 58-68 HRc range, are typically processed on a lathe or turning center using single-point turning tools on a lathe or turning center. In some circles, hard turning is referred to as "high-speed turning," which is a more formal term. A significant advantage of single-point cutting and turning is that it allows for the production of grooves and contours, as well as high-precision threading, all in a single chucking operation.cnc turning is possible to achieve successful results when hard turning is used as a replacement for grinding operations or as a pre-grinding process on complex materials such as case-hardened steel, steel alloys, and sintered tungsten carbide, which are difficult to machine in the conventional manner.You can save money on hard turning by doing so for a variety of reasons.As a general rule, CNC turning centers are less expensive than specialized grinding machines, and they are also capable of performing a wider range of operations.It is possible to perform hard turning operations without the use of coolant, which reduces both costs and the amount of coolant that needs to be disposed of. Additional savings are realized by reducing the inventory of tooling, which results in additional savings for the organization as a whole.The machine's setup and cycle times have both been reduced.Hard turning has the potential to reduce cycle times while simultaneously increasing productivity, in part because it requires less time for machine setup and metal removal rates that are typically 3-6 times faster than grinding. Hard turning can also assist in reducing the amount of downtime that a machine suffers from time to time. In order to achieve shorter hard turning production cycle times, part loading and unloading times have been reduced as a result of this improvement.The fact that turning centers consume less electricity than grinding machines, resulting in lower monthly electric bills, makes them potentially more environmentally friendly than grinding machines. In contrast to swarf left over from grinding processes, which is frequently disposed of as industrial waste after the process is completed, the metal chips left over after hard turning processes are completed can be recycled. Hard turning processes are less harmful to the environment than grinding processes. turning processes are more environmentally friendly than grinding processesHard-turning operations require specific types of lathes and turning centers, and some are better suited to the task than others. Machine positioning is critical for the successful production of parts with the proper tolerance and surface finish, and as a result, it is critical that the machine's positioning be extremely precise. A machine base with high static and dynamic stiffness is advantageous in order to achieve effective vibration suppression. In order to achieve effective vibration suppression, machine rigidity must be maximized. When designing a CNC machine, it is important to consider how well it can meet both the cutting conditions and speed requirements of the cutting tools, while also dissipating heat buildup in the shortest amount of time possible. cnc turning services is anticipated that the production of high-quality finished products will be made possible through the use of a combination of machine and thermal stability that is further enhanced by rigid tool- and workholding support.

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